42 Basic BrassContinuing our occasional series on techniques we take a look at working with etched metal detail sets. Love them or loathe them, these ...
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Basic Brass Continuing our occasional series on techniques we take a look at working with etched metal detail sets. Love them or loathe them, these detail sets have revolutionised the hobby and are guaranteed to drive even the most proficient user insane. The first rules of working with etchings are
Tool clasps
don’t expect to use every part on the fret -
These little clasps consist of just 3 parts
some parts are just impossible to bend to
but they encapsulate all the frustrations of
the required shapes and always check that
working with etched sets and they can
the part you are about to make could not
have you pulling your hair out - just when
be made more quickly and easily from
you think you have them assembled they
plastic - it is easy to begin trying to fold
explode into their component parts - one
everything from flat sheet when it isn’t
of which will become lost. This step by
always necessary.
step sequence should help eliminate these problems.
Tools Basic requirements for working with
1 Cut the parts from the fret on a firm
etched sets are standard modelling tools.
surface, scrap plastic card is good for this
A scalpel, tweezers, drill bits and wet and
as it prevents the parts from distorting. Cut
dry sandpaper and good quality fine nosed
the ‘sprues’ as tight as possible and clean
pliers. I was able to find a long nosed pair
any excess with wet and dry.
which are good for bending longer parts. For a more advanced approach you may consider a holding tool to help with folding
2-3 Hold the base plate with the pliers and
parts and a soldering iron for a more
bend with your fingers.
robust assembly.
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4 Fold the handle into a ‘U’ shape and
Working techniques
correct sized hinge pin is inserted and the roll is crimped around the pin for a snug fit.
locate the pins on the strap into the handle. Once they have located, crimp the
We assembled a mudflap from the
handles together using the pliers so as to
awesome Aber 1:16th Tiger 1 set to
12-13 to fold longer edges can be difficult
hold the strap firmly.
demonstrate a variety of techniques.
with short pliers so a folding tool is used. A
5 Flip the strap back so it rests on the
9 The part is trimmed a cleaned up with
push the metal to the desired angle.
handle and hook one of the arms of the
wet and dry.
Alternatively a punch and die set can be
cocktail stick is rolled under the part to
handle onto the pin on the base plate. 6 Hook the other arm onto the base plate.
10 To roll the hinge along the top edge, drill bits make a convenient former, coming
used to hold a part whilst folding. 14 The basic part after rolling and folding.
in consecutive sizes. The stepped edge of 7 Crimp the handles together between the
the folding tool provides a handy support
15-17 90º bends in long thin parts are
two pins to secure the handle firmly.
to push against.
best handled by a folding tool. The
8 Flip over the strap and close the clasp.
11 Once the roll is roughly formed the
Etchmate used here comes with a folding
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blade which locates into a ‘V’ shaped slot
as you bend the part up. 18 You can glue parts together with
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22 Assembling hinges is a fiddly process, I
26 To avoid the risk of solder running into
begin by cutting an oversized pin and this
the hinge a small spot of solder is added
is laid on top of the interleaved hinges.
to the underside of the hinge and this is
superglue but soldering provides a much
put in position before being heated by the
stronger join. Flux is brushed onto the joint
23 Bend up the fingers of the hinge so as
area
to hold the pin making sure that the two parts of the hinge don’t move apart.
19 Low melt solder spreads easily along the joint with the aid of the flux.
Iron. When the solder melts the hinge drops down to be flush with the surface of the mudguard and the heat is removed.
24 Bend the fingers flat and check the alignment.
20 Any excess is cleaned away using a
Rolling
file, wet and dry or by scraping with a
25 Use tweezers to tuck the fingers under
scalpel.
the hinge pin and crimp them tight around
27 This tricky procedure is made much
the pin using pliers.
easier if the part is annealed by heating it
21 The ribs are fitted in the same way
in a gas flame and allowing it to cool 45
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before repeating several times. 28 Once it has cooled, roll the part round a tube and repeat this with tubes of decreasing size, making sure that you roll the part smaller than the finished diameter to ensure a good join. 29 Open out the tube so that the edges can be joined - this part which will be an S mine launcher, has a stepped lip to help the jointing procedure 30 With the joint soldered together you find that the tube is still far from circular so Roll the tube around a similar sized former - I find a paintbrush handle with its gentle taper is ideal for this task, until a perfect shape is obtained.
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