all steps

STANDARD WORK FORMULAR

ALL STEPS DESCRIPTION

OPERATION 10

STEP

1

Presence control of the lower mandrel in the nest

2

Presence control of the upper mandrel in the nest

3

Loading UF boot with clamp on the lower nest (left)

4

Boot presence control on the nest

5

Loading VL boot with clamp on the upper nest (right)

6

Boot presence control on the nest

7

Loading shaft to the nest and jaws

8

Control present shaft in the nest and jaws

9

RFID assembly

10

RFID reading

11

Start button

12

Lock shaft by jaw

13

Assembly boots and clamps on the shaft

14

Assembly UF circlip on the shaft

15

UF clamp positioning

16

18

UF clamp closing by Oetiker gun Closing force control during clamp closing and clamp presence control Return assembly heads to the start position

19

Return mandrel to the circlip feeder nest

20

Release part if OK

21

Start button

22

Loading circlip to the mandrel

23

Automatic transport to the next operation

17

4 WORKERS STEP

DESCRIPTION

2 WORKERS + ROBOT STEP

DESCRIPTION

OP 20 OPERATION 30 OPERATION 40

1 2 3 4 5 6 1 2 3 4 5

6

Loading join to the conveyor Joint inner race leveling Balls presence control in the joint Joint greasing Grease Quantity control Automatic transport joint in to the station 30 (in to the nest) Presence control of the upper head in the nest Presence control of the jaws in the nest Loading joint on the nest Control present joint in the nest Jaws closing and positioning on the joint Loading shaft to the nest and jaws

7

Control present shaft in the nest and jaws

8

RFID reading

9

Lock shaft by jaws (optional – if it is needed)

10

Centring and joint assembly with shaft

11

Control press force and position (Real time diagram)

12

Pull test

13

Control position and present assembled joint

14

Return assembly heads and jaws to the start position

15

Release part if OK

1

Presence control of the upper head in the nest

2

Loading big VL clamp on the boot

3

Loading shaft to the jaws

4

RFID reading

5

Loading and centring joint on the shaft

6

Control present joint in the nest

7

Control press force and position (Real time diagram)

8

Process cycle: PUSH – PUSH (without pull)

9

Control position and present assembled joint

10

Greasing (under the both boots)

11

Grease Quantity control

12

UF boot positioning on the joint

13

Release part if OK

OPERTION 50

1

Presence control of the lower mandrel in the nest

2

Presence control of the upper mandrel in the nest

3

Presence control of the lower MCR

4

Loading shaft to the nest and jaws

5

Control present shaft in the nest and jaws

6

RFID reading

7

All clamps positioning

8

Start button

9

Clamp crimping (MCR – UF big clamp)

10

Return assembly heads to the start position

11

VL small clamp closing by Oetiker gun Closing force control during clamp closing and clamp presence control VL big clamp positioning

12 13 14

16

VL big clamp closing by Oetiker gun Closing force control during clamp closing and clamp presence control Release part if OK

1

Loading half-shaft on the scale

2

Half-shaft presence in the station

3

RFID reading

4

Label applying

5

Label scanning

6

Weight control

7

Visual control

8

Release part if OK

9

Put on the PLATFORM

OPERATION 60

15

MÓJ i GKNu – BALANS LINII 20 WORKER ACT. 1

1

AUTO 1 AUTO

2

1

3

AUTO 1 AUTO AUTO AUTO

4

2

1

AUTO 2 AUTO

2 3

2 AUTO

4 5

2

5

AUTO 2 AUTO

5 6 5 1

3 AUTO 3 AUTO 3 AUTO

2 1 3 3 4 1 1

4 AUTO 4 4/AUTO 4

2 1 3 4 5 6

STANDARD STEPS Charging and loading boots, clamps and shaft + RFID assembly RFID reading Start button Assembly boot and clamps + cirlip UF clamp positioning and pressing button Clamp closing Release part + start button Loading circlip and automatic transport Joint greasing Loading joint on the nest Charging part form OP10 and loading to the nest RFID reading Centering and joint assembly with shaft AUTO CYCLE Release part WALK Loading to the nest RFID reading Loading and centering joint on the shaft AUTO CYCLE Start greasing AUTO CYCLE Release part WALK Loading shaft to the nest RFID reading All clamps positioning + start button AUTO CYCLE VL big clamp positioning + start button AUTO CYCLE Release part WALK Loading shaft RFID reading Label applying Supervision of AUTO CYCLE Visual control Release part and put on the platform

TIME [s]

STEPS

6

S1 - S9

0,5 0,5 3

S10 S11 S12 - S14

2

S15

3 1 8 3

S16 - S19 S20 - S21 S22 - S23 S1 - S6 S1 - S5

2

S6

1 2 8 2

S7 - S9 S10 S11 - S14 S15

3 1

S1 - S3 S4 S5

8 3 5 3

S6 - S9 S10 S11 - S12 S13

3 1 4 7 2 6 2

S1 - S5 S6 S7 - S8 S9 - S12 S13 S14 - S15 S16

4 1 3 7 7 5

S1 - S2 S3 S4 S5 - S6 S7 S8